Precision Metal Stamping, Fabricating and Finishing

 

Metal Fabrication

 
Precision Metal Stamping
 
 
 
 
 
 
 
 

 

KeyTronicEMS offers precision metal stamping, fabrication and finishing capabilities from our in-house metals facility.  Our full service metal shop can provide parts ranging from precision metal stampings to complex fabricated enclosures for telecommunications and gaming markets.

We currently provide products in the medical device, automotive, telecommunication, industrial and gaming markets.

Capabilities

  • Precision metal stamping
  • Fabrication
  • Finishing (powder coat, wet paint, plating)
  • Tooling
  • Product development services
  • Low to high volume

 

Precision Metal Stamping

Die Types

  • Pierce and blank dies
  • Bend and form dies
  • Draw dies - stage and progressive tooling
  • Four slide tooling
  • Cam dies

Press Room

  • 18 tons to 440 tons
  • Up to 36" coil width
  • Coil straightener up to 1/8" thick

Component Size

  • Length:           0.050” to 60.00”
  • Width:             0.125” to 50.00”
  • Thickness:       0.002” to 0.500”
  • Draw Depth:    Up to 7” (175 ton hydraulic)
  • Draw Depth:    Up to 4" (440 ton hydraulic)

Material Stock  

  • Thickness:  0.005” to 0.375”
  • Width:        0.250” to 36”

Material

  • Steel
  • Spring steel
  • Stainless steel
  • Brass
  • Copper
  • Tin plate
  • Pre-plated
  • Galvanized
  • Electro-zinc 
  • Beryllium copper
  • Aluminum clad copper
  • Aluminum
  • Titanium
  • Plastic and Mylar
  • Wire

 

 

 

 

 

 

 

Fabrication

Processes

  • Laser cutting
  • Plasma cutting
  • Mechanical shears
  • Turret punching
  • Hardware mounting
  • Forming
  • Welding
  • Mechanical finishing

Materials

  • Steel
  • Stainless steel
  • Aluminum
  • Copper
  • Galvanized
  • Brass

Material Stock

  • Thickness:   0.005” to 0.375”
  • Width:         Up to 50”
  • Length:        Up to 120”
  • Tolerance:  Down to 0.001”

Turret Presses

  • Laser/turret combination
  • 22 to 33 ton turret presses
  • Punching, embossing and forming

Hardware Mounting

  • Press mounted nuts, spacers and studs
  • Resistive weld mounted spacers and studs

Welding

  • Metal inert gas (MIG)
  • Tungsten inert gas (TIG)
  • Stick welding (ARC)
  • Resistance spot welding
  • Sheet and steel alloys
  • Stainless steel
  • Aluminum

Mechanical Finishing

  • De-burring
  • Tumbling
  • Grinding
  • Sanding and Texturing
  • Polishing

 

Finishing

  • Plating
    • Nickel
    • Tin
    • Chrome
    • Other
    • Length up to 24"
    • Width up to 48"
    • Height up to 24"
  • Powder Coating
    • Automated booth
    • 5 stage wash process
    • Length up to 24"
    • Width up to 36"
    • Height up to 96"
  • Paint
    • Manual or automated
  • Pad Printing
    • Multiple color
    • Automated
    • UV cure
    • Length up to 6"
    • Width up to 6"
  • Silk Screen Printing
    • Multiple Color
    • Automated
    • Heat cure
    • Length up to 36"
    • Width up to 36"
  • Mechanical assembly
  • Full inspection
  • Packaging and labeling

Tool Shop

  • 3D CAD tool design
  • Tooling fabrication
  • Tooling validation and qualification
  • Tooling repair and refurbishing
  • Tooling inspection and transfer service
  • Equipment
    • CNC
    • Wired EDM
    • Surface grinding up to 12 x 24
    • Lathes
    • Mills
    • Heat treat ovens

Product Development Services

  • Sheet metal component to complete enclosure design
  • Stamp component design
  • Tool and die design
  • Design for manufacturing and fabrication
  • Finishing
  • CAD tools: SolidWorks, ProE and ACAD