Metal Fabrication and Finishing
Die Types
Pierce and blank, bend and form, draw, four slide tooling and cam dies. Press room up to 440 tons, and up to 36" coil width.
Press Room
18 tons to 440 tons, Up to 36" coil width, Coil straightener up to 1/8" thick
Component Size
Length: 0.050” to 60.00” Width: 0.125” to 50.00” Thickness: 0.002” to 0.500” Draw Depth: Up to 7” (175 ton hydraulic) Draw Depth: Up to 4" (440 ton hydraulic)
Material Stock
Thickness: 0.005” to 0.375” Width: 0.250” to 36”
Material
Steel, Spring steel, Stainless steel, Brass, Copper, Tin plate, Pre-plated, Galvanized, Electro-zinc , Beryllium copper, Aluminum clad copper, Aluminum, Titanium, Plastic and Mylar, Wire
Processes
Laser cutting - CO2 and Fiber, Mechanical shears, Turret punching, Hardware mounting, Forming, Welding, Mechanical finishing
Materials
Steel, Stainless steel, Aluminum, Copper, Galvanized, Brass
Material Stock
Thickness: 0.005” to 0.375” Width: Up to 50” Length: Up to 120” Tolerance: Down to 0.001”
Turret Presses
Laser/turret combination, 22 to 33 ton turret presses, Punching, embossing and forming
Hardware Mounting
Press mounted nuts, spacers and studs, Resistive weld mounted spacers and studs
Welding
Metal inert gas (MIG), Tungsten inert gas (TIG), Stick welding (ARC), Resistance spot welding, Sheet and steel alloys, Stainless steel, Aluminum
Mechanical Finishing
De-burring, Tumbling, Grinding, Sanding and Texturing, Polishing
Powder Coating
Manual or automated booth, 5 stage wash process, Length up to 24", Width up to 36", Height up to 96"
Wet Paint
Manual or automated booth
Silk Screen Printing
Multiple Color, Automated, Heat cure, Length up to 36", Width up to 36"
Pad Printing
Multiple color, Automated, UV cure, Length up to 6", Width up to 6"
3D CAD tool design, Tooling fabrication, Tooling validation and qualification, Tooling repair and refurbishing, Tooling inspection and transfer service
Equipment
CNC, Wired EDM, Surface grinding up to 12 x 24, Lathes, Mills, Heat treat ovens
Sheet metal component to complete enclosure design, Stamp component design, Tool and die design, Design for manufacturing and fabrication finishing, CAD tools: SolidWorks, ProE and ACAD
In an effort to continue to expand our sheet metal capabilities and increase our flexibility, Keytronic added a dedicated sheet metal proto type room to provide our valued customers the ability to receive sheet metal prototypes very quickly.
